Manual Mill Certification
Manual Mill Certification | |
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Version | 1.0.0 |
Approval Date | 2024-06-20 |
Prerequisites | |
Document/Printout | Manual Mill Certification |
Required For Tools/Shops |
Student: | |
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Trainer: | |
Date: | |
Version: | 1.0.0 - 2024-06-20 |
Certification required for: Clausing Kondia Vertical Knee Mill (Machine Shop)
DO NOT USE THIS PAGE AS A SIGN OFF SHEET
Please print the document from the download link in the top right of the wiki page instead!
Training Check-Off List:
Safety:
Closed toe shoes, rolled up sleeves, ears covered if necessary.
No cutting vapors or hexavalent Chromium from stainless steel without ventilation.
Has a basic understanding of industrial safety.
Anatomy of a Manual Mill
Student will correctly identify the following:
- On / Off spindle power switch
- Spindle stop (and when is appropriate time to use it)
- Where the spindle HI/ LO setting switch is, and if the spindle needs to be on or off
- How to change the spindle RPM, and if the spindle needs to be on or off
- Table way locks and understands their utility and when it is acceptable to have them on
- How to correctly navigate the x, y, z axis
- Where is the drawbar (and not to leave the wrench on the drawbar)
- Know and prove how to install and remove collets and tools from the spindle
- Vise and parallels, end stops
Pre-operation - General Understanding of Machining Process
Identify the correct feeds and speeds for the following tooling:
- Spot drill/ chamfers tools
- Drills (aluminum, and steel)
- End Mills (aluminum, and steel)
- Big fly cutters / shell mills
- Know the difference between climb-milling and conventional-milling
- What is an appropriate depth of cut and when more or less is needed
Operation
Can the tester correctly demonstrate how to read/use:
- Micrometers
- Depth Micrometers
- Dial calipers
- Edge finder
- DRO
- Surface plate
- Grinder vise
Must pass a un-timed hands-on skills test given a part drawing, pass or fail. ADD TEST DETAIL HERE
This is not to test the abilities of the tester, only to assess how they navigate the machine and to see how comfortable they are with the machine.
Post Operation
- Work area is cleaned
Lockout/Tagout Procedure
- Student imparts lockout/tagout procedure: Tool unplugged and barrel covers and locks, tag filled out and posted, front desk notified.
Pass/Fail: |
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Comments: |
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Student Signature: | Date | ||
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Certifier Signature: | Date |
Certifer: Please scan this QR Code to email info@claremontmakerspace.org, and include a list of students who have passed this test.
Then, return this form to the front desk (even if the student failed!).